Method and device for system and/or process monitoring

ABSTRACT

The invention relates to a method and to a device for system- and/or process-monitoring in connection with a measurement apparatus that determines/monitors at least one process parameter of a medium ( 12 ).  
     An object of the invention is to provide a method and a device which enable statements to be made regarding the present and future functionality of a measurement apparatus, or individual components of the measurement apparatus ( 1 ).  
     Regarding the method, the object is solved in the manner that the temperature values (T) of the medium ( 12 ) are ascertained directly or indirectly and that a trend analysis regarding the thermal loading of the measurement apparatus ( 1 ) or the thermal loading of individual components of the measurement apparatus ( 1 ) is carried out on the basis of the ascertained temperature values (T) of the medium ( 3 ) or on the basis of the derivatives of the ascertained temperature values of the medium ( 3 ).

[0001] The invention relates to a method and to a device for system- and/or process-monitoring in connection with a measurement apparatus that determines at least one process parameter of a medium. For example, this process parameter can be a mass- or volume-flow through a measurement tube. Of course, the process parameter can also be a fill level, the pressure or another physical or chemical parameter to be measured.

[0002] In connection with the determination and/or monitoring of process parameters, there is a tendency increasingly in the direction of making available to the user, along with the measurement apparatus itself, also information on the mode of operation or the life span of the measurement apparatus under current system- and/or process-conditions. Catchwords in use in this connection are ‘Predictive Maintenance’ and ‘Mean Time Before Failure’. The goal of these efforts is ultimately to eliminate, or reduce to a minimum, the downtime of a measurement apparatus.

[0003] An object of the invention is to provide a method and a device which enable statements to be made regarding the present and future functionality of a measurement apparatus, or individual components of the measurement apparatus.

[0004] Regarding the method, the object is solved in the manner that the temperature values of the medium are ascertained directly or indirectly and that a trend analysis regarding the thermal loading of the measurement apparatus or the thermal loading of individual components of the measurement apparatus is carried out on the basis of the ascertained temperature values of the medium or on the basis of the derivatives of the ascertained temperature values of the medium.

[0005] Regarding the device, the object is solved in the manner that a unit for direct measurement of the temperature values or the derivatives of the temperature values is provided or that the temperature values or the derivatives of the temperature values are indirectly ascertained, and that an evaluation-/control-unit is provided that performs a trend analysis regarding the thermal loading of the measurement apparatus or the thermal loading of individual components of the measurement apparatus on the basis of the established temperature values of the medium or on the basis of the derivatives of the established temperature values of the medium.

[0006] According to an advantageous embodiment of the device of the invention, the measurement apparatus is for determining mass or volume flow of a medium through a measurement tube. Used for such measurements are, among others, coriolis measurement apparatuses, ultrasonic measurement apparatuses or magnetic-inductive measurement apparatuses. Such apparatuses are sold by the applicant in different variants under the marks ‘PROMASS’, ‘PROFLOW’ and ‘PROMAG’.

[0007] A magnetic-inductive flow measuring apparatus is described in more detail in the following as an especially advantageous embodiment of the device of the invention.

[0008] Magnetic-inductive flow measurement apparatuses utilize for volumetric flow measurement the principle of electrodynamic induction: Charge carriers of the measurement medium moved perpendicularly to a magnetic field induce a voltage in measurement electrodes likewise arranged essentially perpendicularly to the flow direction of the measurement medium. This induced voltage is proportional to the flow velocity of the measurement medium averaged over the cross section of the tube; it is, thus, proportional to the volume flow.

[0009] Usually, a magnetic-inductive measurement apparatus exhibits a measurement tube, a magnet component containing two electromagnets, at least one measurement electrode and an evaluation-/control-unit. The medium to be measured or monitored flows through the measurement tube in the direction of the longitudinal axis of the measurement tube. The magnet component produces a magnetic field passing through the measurement tube and oriented essentially crosswise to the longitudinal axis of the measurement tube. The at least one measurement electrode is arranged in a lateral region of the measurement tube and coupled galvanically or capacitively with the medium. The evaluation-/control-unit uses a measurement voltage induced in the measurement electrode to produce information about the volume flow of the medium in the measurement tube.

[0010] According to an embodiment of the device of the invention, a temperature sensor is the unit for determining the temperature values or the derivatives of the temperature values. The temperature sensor is so arranged that it comes in contact with the medium, or it is so arranged that it is in immediate proximity to the medium and produces a value for the temperature of the measurement system. Suitable temperature sensors are PTC-elements, e.g. a PT 100, NTC-elements, thermoelements, semiconductor sensors, etc.

[0011] Alternatively, measurement of the temperature of the medium can also proceed indirectly. For instance, the control-/evaluation equipment can monitor the resistance of the at least one electromagnet over an extended time. The control-/evaluation unit determines the temperature or the temperature change of the electromagnet on the basis of the measured resistance values and uses the established temperature values of the at least one electromagnet for a trend analysis with respect to the thermal loading of the magnetic-inductive measurement apparatus or with respect to the thermal loading of individual components of the magnetic-inductive measurement apparatus.

[0012] Especially, information on long-term temperature loading or information on short-term temperature spike loading is used to make a statement regarding life span of the measurement apparatus or regarding the life span of individual components of the measurement apparatus.

[0013] According to an advantageous further development of the device of the invention, a storage unit is provided, in which the resistance values of the electromagnet are stored as a function of temperature. Preferably, the storage unit files characteristic curves that give the resistance of the electromagnet or the resistance changes of the at least one electromagnet with reference to the temperature or, respectively, the temperature changes of the measurement apparatus and, consequently, also with reference to the temperature or, respectively, the temperature changes of the medium.

[0014] Furthermore, it is provided that the storage unit stores characteristic curves that offer a relationship between the temperature of the electromagnet, or the measurement apparatus, and the probable life span of the measurement apparatus or of individual components of the measurement apparatus.

[0015] In this connection, it has been found to be especially advantageous, if the characteristic curves are empirically established curves.

[0016] It is understood that the temperature of the at least one electromagnet cannot, without more, be set equal to the temperature of the medium or to the temperature of the measurement apparatus. Thus, a short-term cooling or the warming of the medium by way of the environment can cause certain temperature differences. Also, different nominal widths of the measurement tube play a role, as does the electrical heating of the one or more electromagnets. Nevertheless, thermal loading or peak loading of the measurement apparatus can be established with sufficient accuracy using the device of the invention.

[0017] According to a simple and practical embodiment of the device of the invention, an output-/display-unit is provided for informing operating personnel of the result, or latest result, of the trend analysis, particularly the probable life span of the measurement apparatus.

[0018] The invention is explained in greater detail on the basis of the following drawings, which show as follows:

[0019]FIG. 1: a schematic representation of a preferred embodiment of the device of the invention and

[0020]FIG. 2: a flowchart for operation of the evaluation-/control-unit.

[0021]FIG. 1 shows a schematic representation an embodiment of the device of the invention. The embodiment is with reference to a magnetic-inductive measurement apparatus 1. Medium 12 flows through the measurement tube 2 of the measurement apparatus 1 in the direction of the measurement tube axis 11. The medium is at least to a small extent electrically conductive. The measurement tube 2 itself is made from an electrically non-conductive material, or it is at least coated internally with a non-conductive material.

[0022] A magnetic field produced by two diametrically opposed electromagnets 3, 4 is directed perpendicularly to the flow direction of the medium 12. Under the influence of the magnetic field, charge carriers present in the medium 12 migrate to the measurement electrodes 5, 6 of opposite polarity. The voltage arising between the two measurement electrodes 5, 6 is proportional to the flow velocity of the medium 12 averaged over the cross section of the measurement tube 2, i.e. this voltage is a measure of the volume flow of the medium 12 in the measurement tube 2. The measurement tube 2 is, moreover, connected by way of connecting elements, which are not separately shown in the drawing, with a pipe system, through which the medium is flowing.

[0023] In the illustrated case, the two measurement electrodes 5, 6 are in direct contact with medium 12; however, the coupling can also occur capacitively. The measurement electrodes 5, 6, like the electromagnets 3, 4, are connected by way of connecting lines with the evaluation-/control-unit 7. Although in what follows the measurements are always performed on one of the electromagnets 3; 4, it is, of course, also possible to perform the measurements on both electromagnets 3, 4 at the same time or alternately.

[0024] According to a preferred embodiment of the device of the invention, the evaluation-/control-unit 7 ascertains the voltage U on the electromagnet 3; 4 and at the same time the instantaneous current I flowing through the electromagnet 3; 4. Using the formula R=U/I, the evaluation-/control-unit 7 calculates the corresponding resistance R of the electromagnet 3; 4. Since the resistance R is temperature dependent, the temperature T of the electromagnet 3; 4 can be determined from the resistance values R. Preferably, measurements are performed over an extended period, with the measured resistance values R, or the temperature values T derived from the resistance values R, being indicators for the general thermal loading and, consequently, for the life span of the measurement apparatus 1.

[0025] Of course, it is also possible, alternatively to or combined with the directly or indirectly ascertained temperature values, to draw on the derivatives of the temperature values for the trend analysis. The derivatives of the temperature values provide worthwhile information concerning temperature spike loading of the measurement apparatus.

[0026] Beyond this—as likewise can be seen in FIG. 1—temperature can be determined using a separate temperature sensor 10. The temperature values established by the temperature sensor 10 are subsequently also used by the evaluation-/control-unit 7, for example, to provide trend statements concerning the life span of the measurement apparatus 1.

[0027]FIG. 2 shows a flow diagram for operation of the evaluation-/control-unit 7. Preferably, the life span of the measurement apparatus 1 or of individual components of the measurement apparatus is established in a study lasting for an extended period of time. For this purpose, at point 13 the start valuen₀ and the end value m for the number of measurements to be carried out are input before the start of the program. At program point 14, the voltage U and the current I of the electromagnet 3; 4 is determined; the measured voltage U and current I are then used at point 15 to establish the resistance R of the electromagnet 3; 4. Subsequently at program point 16 the temperature T is made available on the basis of the resistance R. The program loop for establishing the temperature value T of the electromagnet 3; 4 runs until the number of pre-set measurements is reached. Using the measured and ascertained temperature values T, an average value is formed at program point 19. This average temperature is then related to the probable life span of the measurement apparatus 1 on the basis of a characteristic curve stored in storage unit 9. The established life span of the measurement apparatus 1 is then brought to the attention of operating personnel using an output-/display-unit 9.

[0028] Since these are preferably measurements over an extended period of time, the time integral over the temperature values T is formed, more or less, wherein the measurement values, at least from the point of view of tendencies, give insight on the thermal loading of the measurement apparatus 1 over a correspondingly selected time period. Or, to express it differently: The measurement values are an indicator for the thermal loading and, thus, the expected life span of the measurement apparatus 1 or of individual components of the measurement apparatus 1. The measurement values are then used, for example, to establish the “Mean Time Before Failure.” Use of the device of the invention means that it is no longer necessary to wait until the measurement apparatus completely fails. Also, it is no longer necessary that the measurement apparatus 1 be exchanged on a fixed schedule of preventative maintenance, without regard to how it is actually performing its function. Instead, the probable life expectancy of the measurement apparatus can be established in advance, on the basis of the now-possible trend analysis. An exchange of the measurement apparatus 1, or of individual components of the measurement apparatus 1, can then proceed exactly at that point in time when the functionality is no longer assured. 

1. Method for system- and/or process monitoring in association with a measurement apparatus that determines at least one process parameter of a medium, characterized in that, the temperatures (T) of the medium (3) are directly or indirectly ascertained and a trend analysis regarding thermal loading of the measurement apparatus (1) or thermal loading of individual components of the measurement apparatus (1) is performed on the basis of the ascertained temperature values (T) of the medium (3) or on the basis of derivatives of the ascertained temperature values T(^(n)/t^(m) with m,n>0) of the medium.
 2. Device for system- and/or process monitoring with a measurement apparatus that determines at least one process parameter of a medium, characterized in that, a unit (10) for direct measurement of the temperature values or the derivatives of the temperature values (T^(n)/t^(m) with m,n>0) is provided or the temperature values or the derivatives of the temperature values (T^(n)/t^(m) with m,n>0) are indirectly ascertained, and an evaluation-/control-unit (8) is provided, which performs a trend analysis regarding thermal loading of the measurement apparatus (1) or thermal loading of individual components of the measurement apparatus (1) on the basis of the established temperature values (T) of the medium (3) or on the basis of derivatives of the temperature values (T^(n)/t^(m) with m,n>0).
 3. Device as claimed in claim 2, characterized in that, the measurement apparatus (1) exhibits a measurement tube (2), through which a medium (3) flows, and the measurement apparatus (1) contains a sensor for determining and/or monitoring mass or volume flow.
 4. Device as claimed in claim 3, characterized in that, the measurement apparatus (1) contains a magnetic-inductive sensor with a measurement tube (2), a magnet component containing two electromagnets (3, 4) and at least one measurement electrode (5; 6), wherein the medium (12) flows through the measurement tube (2) in the direction of the longitudinal axis of the measurement tube, wherein the magnet component produces a magnetic field passing through the measurement tube (2) and oriented essentially crosswise to the longitudinal axis (11) of the measurement tube, wherein the at least one measurement electrode (5; 6) is arranged in a lateral region of the measurement tube (2) and galvanically or capacitively coupled with the medium (12) and wherein the evaluation-/control unit (7) produces information about the volume flow of the medium (3) in the measurement tube (2) on the basis of a measurement voltage induced in the measurement electrode (5; 6).
 5. Device as claimed in claim 2, 3 or 4, characterized in that, the unit (10) for measuring the temperature (T) contains a temperature sensor that is arranged such that it comes in contact with the medium (12) or that is arranged such that it is in immediate proximity to the medium (12).
 6. Device as claimed in claim 4 or 5, characterized in that, the evaluation-/control-unit (7) monitors the resistance (R(T)) of at least one electromagnet (3; 4) over an extended time, the evaluation-/control-unit (7) determines the temperature (T) or the temperature change of the electromagnet (3; 4) and the evaluation-/control-unit (7) uses the established temperature values (7) of the at least one electromagnet (5; 6) for a trend analysis regarding the thermal loading of the magnetic-inductive measurement apparatus (1) or regarding the thermal loading of individual components of the magnetic-inductive measurement apparatus (1).
 7. Device as claimed in claim 2, 4, 5 or 6 characterized in that, the evaluation-/control-unit (7) uses the information about the thermal loading of the measurement apparatus (1) for making a statement regarding the life span of the measurement apparatus (1) or regarding the life span of individual components of the measurement apparatus.
 8. Device as claimed in claim 6 or 7, characterized in that, a storage unit (8) is provided, in which the resistance values (R(T)) of the electromagnet (5; 6) are stored as a function of temperature.
 9. Device as claimed in claim 8, characterized in that, characteristic curves are filed in the storage unit (8), which relate the resistance (R(T)) of the electromagnet (5; 6) or resistance changesR((T)^(n)/t^(m) with m,n>0) of the at least one electromagnet (5; 6) to the temperature (T) or, respectively, temperature changes (T^(n)/t^(m) with m,n>0) of the measurement apparatus (1).
 10. Device as claimed in one or more of the preceding claims, characterized in that, in the storage unit (8) characteristic curves are stored, which provide a relationship between the temperature (T) of the electromagnet (3; 4) or of the measurement apparatus (1) and the probable life span of the measurement apparatus (1).
 11. Device as claimed in claim 10, characterized in that, the characteristic curves are empirically established characteristic curves.
 12. Device as claimed in claim 10, characterized in that, an output unit (9) is provided, by way of which information on the probable life span of the measurement apparatus (1) or of individual components of the measurement apparatus (1) are made available to operating personnel. 